Wednesday, May 30, 2018

The Benefits of PCB Design Services

Working with PCB design services teams can help electronics manufacturers build the ideal PCB for their product. But it’s important to understand each of the advantages of the PCB before beginning the process. Our team explains the many benefits of PCB design services in the manufacturing sector.

Simple Diagnostics and Repairs
When working with PCB design services, the components are labeled on the board, and each is placed in a predetermined location according to their functionality. This makes the process of diagnosing issues and repairing issues quite simple. Because the traces are exposed, the repair team simply has to look at the path of the traces to determine where a fault exists.

Low Electrical Noise
The path lengths of the electrical current can be minimized by using PCB design services. This ensures low radiation and limited pickup of electromagnetic waves. The clear benefit of this style of design is that designers reduce the cross-talk between components and between the traces. The PCB can then function as required without a long-term design phase to overcome signal issues.

Movement Protection
In the current marketplace, electronic products are continually moving. Think of the modern cell phone, which is transported several kilometers a day by the average user. PCB components are soldered to the board, which restricts movement regardless of the movement of the PCB. PCBs are designed to mitigate component damage and ensure performance longevity in complex systems.

Single Layer vs. Multi-Layer
Another element to consider in PCB design is choosing between single layer and multi-layer designs. Multi-layer PCBs have more than one conductor inside the board, which increases wiring options. Single layer boards have components on one side and a conductor pattern on the other. For simpler products, single layer boards are used to reduce the cost of the design phase. One of the key benefits of working with multi-layer PCBs is that they can be used for products with a higher level of complexity within a smaller footprint, such as cell phones and GPS systems.

It’s important to work with your PCB designer to determine the many benefits that can be achieved within the design phase of your project. To discuss an upcoming project with ourMJS Designs team, please call us today.

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Wednesday, May 23, 2018

A Guide to the Transition from Hand Building PCB Assembly to Machine PCB Assembly for Clients in the USA

The major challenge associated hand building a PCB assembly  is committing to a large-scale project within strict timeframes. Oftentimes those with small businesses simply cannot manage the hand building process alone while scaling up their workload. And so it’s important to learn more about the value of PCB assembly in the USA marketplace as well as how to switch from hand assembly to a machine controlled process. Our team will explore this topic in greater detail in our new post.

Solder Mask and Silkscreen are Critical
In transitioning to machine-based PCB assembly services, it’s important to work with a solder mask to minimize the spread of the solder across the board. Without the mask,those smaller components may become damaged through the solder bleeding process.

Don’t Use Pseudo Panels
In working with machine PCB assembly teams in the USA, try to avoid the use of pseudo panels in your circuit boards. Pseudo panels are multiples of the same board placed onto the PCB and can help to reduce the cost of rebuilding the board over the long-term. But when working with a machine building process, the movement of the machine separating these additional panels can be difficult without cracking solder joints. Make sure the smaller boards are each panelized to avoid this challenge over the long-term.

Avoid Open Vias in Pads
Putting large vias in the pad to hand solder leadless surface mount parts is a common practice for those hand-soldering their PCBs. But this won’t work when taking on the automation assembly process. The solder will flow down to the back side of the board. This can lead to parts that fall off as well as parts that don’t connect with all of their pads.

The transition to machine PCB assembly in USA plants is one of the best ways to consolidate costs while working on smaller circuit boards. To learn more about this process, call us today! 

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Wednesday, May 16, 2018

Why Select MJS Designs as Your PCB Designer?

Working with a trusted PCB designer helps drive successful projects, ensuring companies achieve a significant return on their investment. When you choose MJS Designs, your PCB design work is in the safe, capable hands of a noted market leader. Within this latest post, we’ll explore more about what makes MJS Designs the noted PCB designer across the local industry.

Experience
Few companies can match the experience provided by our team. We have over 40 years’ experience in the PCB design field and put this background and knowledge to use in each project we complete for our clients.

Special skills
Beyond our experience as a PCB designer, we have special skills that help to significantly enhance the value of our service offering. For example, we can offer expertise in the areas of thermal and signal analysis. We can also offer design expertise in RF and wireless systems, as well as expertise in the design of power supplies and metal core products. It’s the comprehensive range of competencies that has helped the company continue to grow and meet the needs of a broad selection of companies across the various industries.

MJS Designs offers extensive proven, technical, experience in the electronics industry with a broad spectrum of expertise in manufacturing.  Our experienced leadership team, advanced project managers and IPC Certified Interconnect Designers (CID+), highly trained engineers and dedicated production specialists all have one goal in mind – to deliver your project on budget and on time.

Delivery schedules
Our team works to the shortest turnaround times in the industry today, helping ensure that your PCB design work is completed according to the specific timeframe for the project. We understand the challenges associated with starting a PCB design project, and the need to complete the work with speed and precision, and that’s why we continually work to meet the tightest delivery deadlines for our design work.

Communication
One of the leading reasons so many companies are now harnessing the services offered by MJS Designs is that our team prides itself on its communication with clients. Clients can reach out to our design team at any point throughout the project to discuss progress and to analyze the potential for design changes. We’re committed to achieving full openness and visibility in working with our clients to achieve their design objectives.

Learn more about the pro-active and personalized communication of our Account Managers.
It’s the ideal time to book a consultation with a qualified PCB designer. Turn to our trusted team at MJS Designs for leading-class PCB design services. Call now to speak with a team member.

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Wednesday, May 9, 2018

What You Need to Know About PCB Assembly in the USA

PCB assembly is now one of the fastest growing industries in the USA. It’s important that you know about printed circuit boards so that you can make the right decisions when it comes time to choosing a board for your electronic products. Our team has over four decades of experience as a PCB designer, and so within this latest post, we’ll explain more about what you need to know about PCB assembly in the USA.

Almost all products have a PCB
Almost all electronic products have a printed circuit board. From your mobile phone to your home television, the product is designed based on the performance of the circuit board and its components. Due to the growth in mobile technology, PCBs are becoming more complex, with many electronic manufacturers turning to a specialist PCB designer for guidance on their projects.

PCBs don’t use wires
While most traditional circuit boards use wiring to conduct electricity and send signals across the board, PCBs use tracers, which are made from copper and are designed to transmit energy throughout the board.

PCBs allow for optimal design
A key advantage to working with PCBs is that electronics firms can customize the product to ensure their project goals are met. Working with a PCB designer can help ensure that all performance options are explored.

Current must be proportional to resistance and voltage
Designers must keep the laws of physics in mind when crafting PCBs. The current produced must be proportional to the resistance and voltage of the board, in order to achieve the requisite levels of performance.

PCBs are becoming smaller
With the advent of small computers and mobile phones, companies are now shrinking down the latest PCB technology to match consumer demand. The result is smaller boards that are more efficient in terms of how they handle energy.

The leading manufacturing technique is SMT
SMT or Surface Mount Technology is becoming the leading choice for PCB design services. SMT involves the placement of components onto pads, and then onto the surface of the board, instead of using the traditional through-hole components.

Our team at MJS Designs is here to guide you through the PCB design process. To discover how we can be of assistance in your design project, call us today.

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